Deep-U corrugated coil production involves wire feeding, traversing, winding, bending, and tension stretching. It demands high multi-axis synchronization, tension control, and positioning accuracy. Even a slight timing deviation can cause wire misalignment, uneven tension, or inconsistent forming dimensions.

Lichuan provides a complete five-axis A5 series servo solution, with power matched to each axis load:

Wire feeding axis – 750W servo: handles wire feed under continuous tension load, ensuring constant feed speed and stable inlet tension.
Traverse axis – 400W servo: performs reciprocating wire laying with precise pitch control, preventing wire stacking and misalignment.
Winding axis – 400W servo: drives main coil winding with high-frequency start/stop and high-speed synchronized following with the traverse axis.
Forming axis – 400W servo: executes deep-U bending with high repeat positioning accuracy, ensuring consistent dimensions in batch production.
Stretching axis – 400W servo: dynamically adjusts coil stretching tension, balances overall pull, and reduces product scrap.

For winding equipment, core competitiveness comes from stable and reliable motion control. With the complete five-axis A5 servo solution, Lichuan addresses the industry pain points of traversing, tension, and forming in deep-U corrugated coil processing—helping machine builders improve overall machine stability and enabling end customers to increase yield.

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