Lichuan DC Closed Loop Stepper Motor Drivers Kit 0.45N.m 2 Phase Nema17 DC24V～50V 2.5A 1000PPR

Lichuan DC Closed Loop Stepper Motor Drivers Kit – 0.45/0.52/0.8N·m 2-Phase Nema17 DC24V–50V 2.5A 1000PPR

Product Overview

The Lichuan DC Closed Loop Stepper Motor Drivers Kit is a high-performance motion control solution designed for industrial automation, precision machinery, and robotics applications. This kit integrates a digital closed-loop stepper driver with a NEMA17 hybrid stepper motor and a 1000PPR incremental encoder feedback system, delivering servo-like positioning accuracy at a fraction of the cost of traditional servo systems.

Available in three torque options—0.45N·m, 0.52N·m, and 0.8N·m—this DC Closed Loop Stepper Motor Drivers Kit operates on a DC24V–50V power supply with a 2.5A rated current, making it ideal for compact automation equipment and precision motion control systems. The closed-loop control technology continuously monitors the motor's actual position via the encoder and automatically corrects any deviation in real time, effectively eliminating step loss and improving motion stability.

Whether you are upgrading from an open-loop system or building a new precision motion platform, the Lichuan DC Closed Loop Stepper Motor Drivers Kit offers the perfect balance of performance, reliability, and affordability.

Product Information

Product Specifications

Electrical Specifications

Environmental Specifications

Key Selling Points

1. Zero Step Loss with Closed-Loop Control – The 1000PPR encoder provides real-time position feedback, allowing the DC Closed Loop Stepper Motor Drivers Kit to detect and correct positioning errors instantly, completely eliminating the step loss issues inherent in traditional open-loop systems.

2. Servo-Level Precision at Stepper Cost – By combining advanced closed-loop algorithms with stepper motor construction, this kit delivers positioning accuracy approaching that of servo systems at a significantly lower cost.

3. Wide Voltage Input for Flexible Integration – The DC24V–50V wide-range power supply accommodates various industrial power environments, making integration seamless.

4. Multiple Torque Options for Versatile Applications – Available in 0.45N·m, 0.52N·m, and 0.8N·m torque ratings, this kit adapts to a wide range of load requirements.

5. Industrial-Grade Reliability – Built with a 32-bit DSP digital control core, featuring overcurrent, overvoltage, and overheat protection for reliable operation in harsh industrial environments.

6. Low Vibration and Low Noise – The closed-loop control algorithm optimizes the current waveform, significantly reducing motor vibration and audible noise during operation

Product Features

• 32-bit DSP Digital Control Core – High-performance digital signal processor for precise current control and real-time computation.

• 1000PPR Encoder Feedback – High-resolution incremental encoder providing accurate position and velocity feedback.

• Automatic Current Reduction – Reduces current during standby to minimize heating and extend motor life.

• Comprehensive Protection – Overcurrent, overvoltage, overheat, and short-circuit protection.

• Microstep Resolution – Supports multiple microstep settings to meet varying precision requirements.

• Step/Dir Interface – Standard pulse/direction control interface compatible with major motion control systems.

• Anti-Resonance Control – Advanced algorithms suppress resonance for smoother operation.

Technology & Working Principle

How It Works

The DC Closed Loop Stepper Motor Drivers Kit operates on a closed-loop feedback control principle that fundamentally transforms how stepper motors perform. The system works through the following sequence:

1. Command Input – The controller sends pulse/direction signals to set the target position and speed.

2. Current Drive – The 32-bit DSP generates optimized PWM current waveforms to drive the stepper motor.

3. Encoder Feedback – The 1000PPR encoder mounted on the motor continuously detects the rotor's actual position and feeds this data back to the driver.

4. Error Comparison – The driver compares the encoder's actual position feedback against the commanded target position to calculate any deviation.

5. Closed-Loop Correction – Based on the error signal, the DSP dynamically adjusts the output current amplitude and phase angle, driving the motor toward the target position until the error is eliminated.

Technology Advantages

Unlike traditional open-loop stepper systems, where the driver assumes the motor follows each command without verification, the DC Closed Loop Stepper Motor Drivers Kit actively monitors and corrects motion in real time. When load increases and the motor rotor begins to lag behind the commanded position (i.e., "step loss"), the encoder immediately detects this deviation, and the driver responds by increasing current or adjusting the phase angle to "pull" the rotor back into the correct position. This mechanism ensures precise positioning even under high-speed and high-load conditions.

Application Fields & Product Uses

The DC Closed Loop Stepper Motor Drivers Kit is widely used across diverse industrial sectors:

Product Advantages

Compared to Open-Loop Stepper Systems

Compared to Servo Systems

Product Services & Customer Support

Pre-Sales Services

• Professional technical team provides product selection consultation

• Customized solutions based on specific application requirements

• Product manuals, technical datasheets, and 3D drawings available for download

After-Sales Services

• Free repair service within the warranty period

• Technical support hotline and online remote assistance

• Driver software, configuration tools, and technical documentation provided

FAQ (Frequently Asked Questions)

Q1: What is the difference between this DC Closed Loop Stepper Motor Drivers Kit and an open-loop stepper driver?

A: The closed-loop kit uses a 1000PPR encoder to provide real-time position feedback, allowing the driver to detect and correct step loss. Open-loop drivers cannot sense the motor's actual position and will inevitably lose steps under excessive load.

Q2: What voltage range does this kit support?

A: The kit supports DC24V–50V wide-range input, accommodating various industrial power environments.

Q3: What motor frame sizes are compatible?

A: This DC Closed Loop Stepper Motor Drivers Kit is designed for NEMA17 (42×42mm) frame stepper motors.

Q4: What is the encoder resolution?

A: The kit features a 1000PPR incremental encoder providing precise position feedback.

Q5: What torque options are available?

A: This kit is available in 0.45N·m, 0.52N·m, and 0.8N·m holding torque options.

Q6: What is the minimum order quantity?

A: The minimum order quantity is 1 set.

Q7: What certifications does this product have?

A: The product is certified with ISO9001, CE, RoHS, EPR, EMC, LVD, and IEC/EN60034-1.

Q8: How can I obtain product manuals and technical support?

A: Product manuals are available for download at the official website. Technical support can also be reached via the contact information provided above.

Manufacturing Process

Shenzhen Lichuan Electric Co., Ltd. brings over 17 years of R&D and manufacturing experience in motion control products. The DC Closed Loop Stepper Motor Drivers Kit undergoes a rigorous production process:

1. SMT Placement – Automated SMT production line ensures precise component placement

2. DIP Insertion – Professional through-hole insertion process for power components

3. Wave Soldering / Reflow Soldering – Precision temperature-controlled soldering

4. In-Circuit Testing (ICT) – Electrical performance testing for each PCB

5. Final Assembly – Standardized assembly line integration

6. Burn-in Testing – 100% full-load burn-in testing to ensure reliability

7. Functional Testing – Comprehensive verification of encoder feedback and closed-loop control

8. Final Quality Inspection – Strict ISO9001-compliant outgoing inspection

Installation & Operation Guidelines

Installation Steps

1. Mount the Driver – Secure the driver inside the control cabinet with adequate ventilation

2. Connect the Motor – Connect the stepper motor phase windings (A+/A-/B+/B-) as marked on the driver

3. Connect the Encoder – Connect the motor encoder cable to the driver's encoder interface

4. Connect Power – Connect DC24V–50V power supply, observing correct polarity

5. Connect Control Signals – Connect pulse (PUL), direction (DIR), and enable (ENA) signals

Tuning Guidelines

1. Current Setting – Set the driver output current according to the motor's rated current

2. Microstep Setting – Select appropriate microstep resolution based on application accuracy requirements

3. Closed-Loop Parameter Tuning – Adjust closed-loop control parameters according to load characteristics

4. Test Run – Perform low-speed test run to confirm direction and speed

5. Load Testing – Run under load to verify no step loss and no abnormal vibration

Important Notes

1. Power Supply Requirements – Ensure DC power supply voltage remains within DC24V–50V range; power supply capacity must meet motor full-load requirements

2. Wiring Standards – Use twisted-pair shielded cables for motor connections to minimize EMI interference

3. Input Filtering – It is recommended to connect an electrolytic capacitor (e.g., 220μF/50V) in parallel at the DC input to suppress inrush current

4. Thermal Management – Ensure adequate heat dissipation during extended full-load operation; add cooling fan if necessary

5. ESD Protection – Take proper electrostatic discharge precautions during installation and wiring

6. Parameter Backup – Record or back up parameter settings after tuning

Company Profile

Shenzhen Lichuan Electric Co., Ltd. (Shenzhen Xinlichuan Electric Co., Ltd.) is a national high-tech enterprise specializing in the R&D, manufacturing, and sales of motion control products. Founded in 2007, the company has 17 years of industry expertise.

Product Portfolio

• Stepper Drivers (Open-Loop / Closed-Loop / Digital)

• Stepper Motors (2-Phase / 3-Phase)

• Servo Drivers (DC / AC)

• Servo Motors

• Integrated Motors

• Planetary Gearboxes

• PLC Controllers & Touchscreen (HMI)

The company is committed to the philosophy of "Quality First, Customer至上" and exports products to countries and regions worldwide.

Product Certifications & Quality Assurance

Certifications

The DC Closed Loop Stepper Motor Drivers Kit has obtained the following international certifications:

Quality Assurance

• 100% of products undergo full-load burn-in testing before shipment

• Strict quality control system with full traceability

• Product warranty service provided

• 32% customer re-order rate – a testament to customer satisfaction

Packaging & Shipping